Engineering Case Studies
Real gear manufacturing challenges solved through custom tool geometry, material selection, and 5-axis CNC grinding precision.
High cycle time and excessive cutter flank wear on shaping internal EV planet gear ring.
Custom AlCrN PVD coated Solid Carbide Power Skiving tool with optimized rake kinematic.
Reduced cycle time by 52% while maintaining DIN Class 6 gear tooth accuracy over 4,500 parts/re-sharpen.
Profile deviation and tooth flank chatter marks during high-feed rough shaping.
Custom PM-HSS Gear Shaper Cutter with modified side clearance geometry and cryo heat treatment.
Eliminated flank chatter and improved tool life by 38% between re-sharpening cycles.
Short tool life and profile distortion on high-hardness alloy steel shaving.
Precision ground HSS-Co Shaving Cutter with modified involute profile and TiAlN PVD coating.
Achieved 4,200 gears per regrind cycle with superior Ra 0.3 µm surface finish.